Pace Mechanical Handling Ltd is proud to introduce PaceWrap, its latest innovation in end-of-line automation. PaceWrap combines high-speed robotic palletising with conjoined stretch wrapping in a single, compact cell—eliminating the traditional pallet transfer stage between machines and delivering a cleaner, faster, and more efficient workflow.

By removing the need to move pallets from the palletiser to the wrapping station, PaceWrap significantly reduces cycle time and system footprint. The result is a fully integrated process that increases throughput, improves reliability, and simplifies installation in space-restricted production environments.

At the core of the system is the Motoman GP180-120 industrial robot, providing high payload capability, rapid cycle performance, and precise layer placement for a wide range of products and pallet configurations. The system is operated via an interactive 10” Inovance HMI, offering intuitive control, real-time diagnostics, guided workflows, and seamless recipe management.

Safety within the cell is managed using PILZ safety architecture, providing certified safe-motion control, guard interlocks, and robust operator protection.

A standout feature of PaceWrap is its AI-assisted robot training delivered directly through the PLC software. This allows pallet patterns and product recipes to be generated, modified, and deployed without relying on pendant-based teaching. Operators can create or adjust robot programs through the HMI, enabling fast changeovers, reduced commissioning time, and improved repeatability.

Key benefits of the PaceWrap system include:

• Fully integrated robotic palletising and stretch wrapping
• Eliminated pallet transfer time between processes
• Reduced overall system footprint
• High-performance Motoman GP180-120 robotic platform
• Interactive 10” Inovance HMI for easy operation
• PILZ safety for certified protection and machine compliance
• AI-assisted robot training and pattern generation through the PLC
• Increased productivity and simplified system engineering

PaceWrap is now available for integration into new or existing production lines, with configuration options tailored to customer-specific product types, speeds, and facility layouts.

PaceWrap